Rebar Calculator
Estimate rebar for a rectangular slab grid: bar lines each way, laps, total feet with waste, 20 ft stock bars to buy, weight by bar size (#3 to #8) and cost.
Rebar Calculator
Background.
Ordering rebar for a slab starts with a drawing that says something like "#4 at 18 in. o.c. each way" and ends with a number the supplier understands: so many 20-foot sticks of #4, weighing so many pounds. Getting from one to the other is a takeoff, and it is easy to get wrong in small ways that add up, such as forgetting the extra bar at the far edge, the overlap where two bars join, or the offcuts.
The takeoff here handles a single rectangular grid of bars running both ways. It counts the bar lines in each direction from the slab dimensions and the spacing, works out whether each line can be made from one stock bar or needs two or more joined with a lap, totals the length, adds a waste allowance, and turns the result into stock bars, pounds of steel and a material cost. For a 30 by 20 foot slab with #4 bars at 18 inches each way, that comes to 868 feet of bar before waste, 911.4 feet to order, 46 twenty-foot bars and about 609 pounds of steel.
Spacing is the input that moves the answer most. The same slab at 12-inch spacing takes 1,292 feet before waste, about half as much again, and at 24 inches only 672 feet. Bar size barely affects the length, but it changes the weight sharply: a #5 bar weighs about 56% more per foot than a #4.
What the takeoff will not do is decide whether the slab needs rebar, which size, or at what spacing. Those are design choices that belong to the drawings, the building code or an engineer, and so does the lap length. The count also assumes a plain rectangle with one layer of bars; openings, thickened edges, a second mat, dowels and bent bars all need adding separately.
What is rebar calculator?
A rebar takeoff is the list of reinforcing steel a job needs, measured as lengths of bar of each size and then converted into the stock bars a supplier sells. For a slab reinforced with a grid, the bars run in two directions at a set spacing, called on centre. Bar sizes in the United States are numbered by nominal diameter in eighths of an inch, so #4 is 4/8 or 1/2 inch, and #8 is 1 inch; the soft-metric names in ASTM A615M are #10 to #25 for the same bars. Where a line of reinforcement is longer than the stock bar, two bars overlap and are tied together, which is a lap splice; the overlap is extra steel that has to be counted. The weight per foot of each size is set by its nominal diameter and the density of steel, and ASTM A615 lists 0.668 lb/ft for #4.
How to use this calculator.
- Enter the slab length and width in feet. Lengthwise bars run along the length and are spaced across the width; crosswise bars do the reverse.
- Enter the bar spacing in inches as shown on the drawings, for example 18 for 18 in. o.c. The same spacing is used in both directions.
- Choose the bar size from #3 to #8. Its standard weight per foot is used unless you type a different figure into the override box, for example from a supplier's tag or for a metric bar; leave the override at 0 otherwise.
- Enter the stock bar length you will buy (20 ft is a common stock length) and the lap length from the drawings or engineer's details. A lap of 0 suits a slab small enough for single bars.
- Enter a waste allowance and the price per foot. Check your supplier's price for the size you chose, since changing the bar size does not change the price automatically.
The formula.
The count of bar lines follows the fence-post rule: lines = floor(dimension in inches ÷ spacing) + 1. Lengthwise lines are counted across the width and crosswise lines across the length. The +1 puts a bar at the starting edge as well as at the end of each full space; when the dimension is not a whole number of spaces, the leftover gap is left at the far edge.
Each line then gets a takeoff length. A span no longer than the stock bar takes one piece. A longer span takes ceil((span − lap) ÷ (stock length − lap)) pieces, because each extra piece adds only the stock length less the lap, and the takeoff is span + (pieces − 1) × lap. A 30 ft span from 20 ft bars with a 2 ft lap needs ceil(28 ÷ 18) = 2 pieces and one lap; a 20 ft span from 20 ft bars needs one piece and no lap; a 39 ft span needs ceil(37 ÷ 18) = 3 pieces and two laps, 43 ft of steel. The total before waste is L = Nl × Tl + Nc × Tc, where N is the number of lines and T the takeoff per line in each direction. The length to order is L × (1 + waste ÷ 100). Stock bars to buy = ceil(order length ÷ stock length). Weight = order length × weight per foot, and cost = order length × price per foot.
Several simplifications are built in. The lap must be shorter than the stock bar when a line needs more than one piece, otherwise the calculator refuses the input. Bars are measured to the full slab dimension, with nothing taken off for concrete cover at the edges. The stock-bar count divides total length by bar length, which assumes offcuts are used somewhere else; a real cut list can need more bars. And everything is a single layer of a rectangular grid.
The standard weights come from the bar's nominal area and the density of steel, about 0.2836 lb per cubic inch. A #4 bar's nominal 1/2-inch diameter gives a cross-section of about 0.196 square inches, so one foot holds 0.196 × 12 ≈ 2.36 cubic inches of steel and weighs 0.668 lb. Weight rises with the square of the diameter, which is why the step from #4 to #5 adds 56% rather than 25%.
A worked example.
Take the 30 by 20 foot slab with #4 bars at 18 inches each way, 20 ft stock bars, a 2 ft lap, 5% waste and a price of 0.75 per foot. Lengthwise lines are counted across the 20 ft width: 20 × 12 = 240 inches, 240 ÷ 18 = 13.33, so 13 full spaces and 14 lines. Crosswise lines are counted across the 30 ft length: 360 ÷ 18 = 20 spaces exactly, so 21 lines. Each lengthwise line spans 30 ft, more than one 20 ft bar, so it takes two pieces and one 2 ft lap: 30 + 2 = 32 ft. Each crosswise line spans 20 ft and fits one bar: 20 ft. The total before waste is 14 × 32 + 21 × 20 = 448 + 420 = 868 ft. Adding 5% gives 868 × 1.05 = 911.4 ft to order, and 911.4 ÷ 20 = 45.57, rounded up to 46 stock bars. At 0.668 lb/ft the steel weighs 911.4 × 0.668 = 608.8152 lb, about 276 kg, and at 0.75 per foot the material costs 683.55. A cut list tells a slightly different story. Each lengthwise line uses one full 20 ft bar and a 12 ft piece cut from a second bar, leaving an 8 ft offcut. Unless those fourteen 8 ft offcuts find another use, the job takes 28 bars lengthwise and 21 crosswise, 49 in all, so a 5% allowance is too thin for this layout.
Frequently asked questions.
How much does the spacing change the amount of rebar?
Why is there an extra bar line, and why is one gap smaller?
Does the takeoff allow for concrete cover at the slab edges?
How long should the lap splice be?
Why does my cut list need more stock bars than the calculator shows?
What if my slab is just under twice the stock bar length?
When should I type in my own bar weight?
Does a bigger bar size change the length or only the weight?
What does the takeoff leave out?
Can I use it for a slab with two layers of reinforcement, or for a footing?
References& sources.
- [1]Concrete Reinforcing Steel Institute (n.d.). "Rebar Properties." CRSI.
- [2]Concrete Reinforcing Steel Institute (n.d.). "Reinforced Concrete Terminology." CRSI.
- [3]Concrete Reinforcing Steel Institute (n.d.). "Bar Identification." CRSI.
- [4]Concrete Reinforcing Steel Institute (n.d.). "Lap Splices." CRSI.
- [5]Concrete Reinforcing Steel Institute (n.d.). "Bar Tags." CRSI.
- [6]Concrete Reinforcing Steel Institute (n.d.). "Reinforcing Bars: Frequently Asked Questions." CRSI.
How this page was produced
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- Quanta Calculator
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- Daniel, Quanta Calculator Researcher
- Primary sources
- 6 cited below
- Method
- L = Nl×Tl + Nc×Tc
- Published
- Last verified
Built with AI assistance and verified by automated tests against the cited sources — every worked example on this page is computed by the same code that runs the calculator. How we build and check calculators.
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